Kayan Aikin Niƙa Downhole Mai Inganci Mai Kyau

Kayayyaki

Kayan Aikin Niƙa Downhole Mai Inganci Mai Kyau

Takaitaccen Bayani:

Ana amfani da kayan aikin niƙa don niƙa kifaye da sauran abubuwan da ke cikin ramin, tsaftace tarkacen bangon rami ko gyara mashin ɗin. Manufar ita ce a niƙa kifin zuwa tarkace a ƙarƙashin juyawa da matsin lamba na igiyar haƙa ta amfani da tungsten carbide wanda aka haɗa a kan ɓangaren yanke kayan aikin niƙa, kuma ana iya sake yin amfani da tarkacen zuwa ƙasa da ruwan haƙa.
Yawancin nau'ikan kayan aikin niƙa suna da yawa a cikin tsari, yayin da bisa ga siffofi daban-daban na kifi, ana buƙatar sassan yanka da suka dace. Ana iya shirya sassan yanka da aka saba amfani da su a cikin kayan aikin niƙa na ciki, na waje da kuma ƙarshen su.
Bayan ƙira mai inganci da tarin fasaha a cikin 'yan shekarun nan, sun biya ainihin buƙatun abokan ciniki daga China da ƙasashen waje saboda ingantaccen aiki. Baya ga nau'ikan da girma dabam-dabam da aka lissafa a cikin abubuwan da ke ƙasa, muna kuma maraba da samar da su bisa ga takamaiman tsari wanda zai iya biyan buƙatun abokin ciniki.


Cikakken Bayani game da Samfurin

Alamun Samfura

Kayan Samfura

A matsayin misali, ɗauki takalman flat bottom mill:

Kayan aikin niƙa mai inganci (1)

Babban jikin yana amfani da ƙarfe mai aiki mai ƙarfi (4145H) don tabbatar da aiki mai santsi da inganci a ƙarƙashin matsin lamba daban-daban na haƙa rami da yanayin saurin juyawa. A halin yanzu, muna amfani da ma'aunin tungsten carbide mai ƙarfi don cimma nasarar niƙa cikin sauri. Ana iya tsara ma'aunin daidaita da siket na waje don injin niƙa da injin niƙa mai taper kamar yadda ake buƙata.

Shigar da Tungsten carbide

· Superloy
Kyakkyawan cikawa ga kankana, igiya da injin niƙa mai laushi.
Da kyau a dawo da kayan aikin sharar gida.
Akwai nau'ikan girma dabam-dabam.
Mafi ƙarfi.

· Metal Muncher
Injin niƙa yana da sauri fiye da kayan aikin niƙa na gargajiya.
Yana rage matsin lamba da ake buƙata wajen haƙa rami yayin niƙa.
Yana barin yanke-yanke masu santsi ba tare da lebe ba don tarkace ya rataye a kai.
Yana samar da tarkace masu girman iri ɗaya.
Yanke ƙarfe maimakon niƙa shi.

· Yankan-yankewa na Opti-cut
Ƙananan tarkace.
ROP mai sauri.
Tsawon rai.
Ƙananan buƙatun matsin lamba da ƙarfin juyi.
Ma'aunin yankewa guda 16 da gefun yankewa guda 8 ga kowane mai yankawa.

Kayan aikin niƙa mai inganci (2)

Nau'in Samfura

Injin niƙa shara mai siffar Concave/Flat/Blade Bottom
Ana amfani da shi don injin niƙa, mazugi, ma'aunin diamita, haƙoran grapple, bututun wanki, haɗin kayan aikin haƙa, kayan haɗin famfon rijiya mai zurfi, na'urar fanke, mai rarraba ruwa da sauran kayan aikin haƙa mai tsawo.
Ana samun injinan sarrafa shara na Petrozhr a cikin tsari da tsari daban-daban. Injiniyoyin injinanmu na zamani da ƙwararren mai walda suna tabbatar da ingantaccen tsarin yankewa akan kowace injinan sarrafa shara.

Kayan aikin niƙa mai inganci (5)
Kayan aikin niƙa mai inganci (4)

Tab. 1 Sigar injin niƙa shara ta ƙasa mai faɗi/ƙanƙancewa/ruwa

Takalmin Borehole Dia. Niƙa OD Tsawon da aka Ba da Shawara
(mm) (mm) Zaren Sukuri (mm)
PN

Flat

PN
Concave
PN
Mai laushi
95.2- 101.6 89 2-3/8REG 250 JM089FX JM089CX JM089BX
107.9- 114.3 97 2-3/8REG 250 JM097FX JM097CX JM097BX
117.5- 127 110 2-7/8REG 250 JM110FX JM110CX JM110BX
130- 139.7 121 2-7/8REG 250 JM121FX JM121CX JM121BX
142.9- 152.4 130 2-7/8REG 250 JM130FX JM130CX JM130BX
155.6- 165. 1 140 3- 1/2REG 250 JM140FX JM140CX JM140BX
168- 187.3 156 3- 1/2REG 250 JM156FX JM156CX JM156BX
190.5-209.5 178 3- 1/2REG 250 JM178FX JM178CX JM178BX
212.7-241.3 200 4- 1/2REG 250 JM200FX JM200CX JM200BX
244.5-269.9 232 4- 1/2REG 250 JM232FX JM232CX JM232BX
273-295.3 257 6-5/8REG 250 JM257FX JM257CX JM257BX
298.5-317.5 279 6-5/8REG 250 JM279FX JM279CX JM279BX
320.6-346. 1 295 6-5/8REG 250 JM295FX JM295CX JM295BX
349.3-406.4 330 6-5/8REG 250 JM330FX JM330CX JM330BX
406.4-444.5 381 6-5/8REG 250 JM381FX JM381CX JM381BX

Takalmin Rotary

Takalmin rotary yana amfani da kayan carbide a cikin silinda don yanke saman kifin da ba daidai ba, sannan a hankali yana gyara saman kifin da ya lalace zuwa da'ira, kamar bututu, jikin casing, da sauransu.

[Lura: Saboda diamita na haƙoran da ke cikin takalmin rotart yana da girma, ƙarfin juyawa yana da girma, don haka ya kamata a yi amfani da yanayin ƙaramin matsin lamba da juyawa a hankali wajen amfani da takalmin rotator. Gabaɗaya, matsin haƙo bai kamata ya wuce 10 KN ba kuma saurin juyawa bai kamata ya wuce 50 r/min ba.]

Kayan aikin niƙa mai inganci (7)

Nau'i A
Yanke ƙarfe, siminti da kuma tsari.
Yankewa akan OD da ƙasa.

Kayan aikin niƙa mai inganci (8)

Nau'in B
Yanke ƙarfe inda sarari yake ƙarami.
Yankewa akan ID da ƙasa.

Kayan aikin niƙa mai inganci (9)

Nau'in C
Tsarin yankewa.
Yankewa akan OD da ƙasa.

Kayan aikin niƙa mai inganci (10)

Nau'in D
Yanke tsari da kifi a lokaci guda.
Yanke ID, OD da ƙasa.

Kayan aikin niƙa mai inganci (6)

Tab.2 Sigar takalman Rotary

Kafet/Ruwan Ruwa
Dia.
Takalmin Rotary OD
(mm)
Takalmin Rotary
Tsawon
(mm)
Zaren Sukuri da aka Ba da Shawara PN
Takalmin Rotary
inci 4 101.6mm 95 400 FJWP TXX095
5- 1/2 inci 139.7mm 114 500 FJWP TXX114
5-3/8in 146.05mm 118 500 FJWP TXX118
6-5/8in 168.28mm 136 425 FJWP TXX135
inci 7 177.8mm 152 450 FJWP TXX152
7-5/8in 193.68mm 160 450 FJWP TXX160
8-5/8in 219. 1mm 185 550 FJWP TXX185
12- 1/4in 311. 15mm 203 450 FJWP TXX203
15-5/8in 396.88mm 298 450 FJWP TXX298
inci 20 508mm 406 450 FJWP TXX406

Injin Taper

Injin niƙa mai taper yana da ƙa'idodi da yawa, sassan rufin da suka lalace da tagogi da kuma rufin da aka cire daga injin. Ƙananan ƙarshen injin niƙa mai taper, tare da ƙaramin diamita, yana shiga cikin akwatin da layin da ya rushe. Sannan gefunan reamer masu ɗan karkace don niƙa ɓangaren da ke ƙasa zuwa cikakken diamita na injin niƙa.

Injin niƙa mai siffar mazugi ya ƙunshi jikin mazugi da kuma tungsten carbide. Mazugi mai siffar fikafikai ne, kuma saman yana da tauri ko kuma yana da harsashi mai siffar tungsten carbide.

Kayan aikin niƙa mai inganci (11)

Tab.3 Sigar injin niƙa mai taper

Rijiyar Ruwa Dia.            Taper injin niƙa OD     An ba da shawarar        Tsawon

(mm) (mm)Sukurori Zaren Zare(mm)

P.N.

Taper injin niƙa

95- 101.6 89 2-3/8REG 300 XZ089
107.9- 114.3 97 2-3/8REG 300 XZ097
117.5- 127.0 110 2-7/8REG 300 XZ110
130- 139.7 121 2-7/8REG 300 XZ121
142.9- 152.4 130 2-7/8REG 300 XZ130
155.6- 165. 1 140 3- 1/2REG 300 XZ140
168- 187.3 156 3- 1/2REG 300 XZ156
190.5-209.5 178 3- 1/2REG 300 XZ178
212.7-241.3 200 4- 1/2REG 300 XZ200
244.5-269.9 232 6-5/8REG 350 XZ232
273-295.3 257 6-5/8REG 350 XZ257
298.5-317.5 279 6-5/8REG 350 XZ279
320.6-346. 1 295 6-5/8REG 350 XZ295
349.3-406.4 330 6-5/8REG 350 XZ330
406.4-444.5 381 6-5/8REG 350 XZ381

Niƙan kankana igiyar niƙa

Takalmin kankara yana ɗaya daga cikin kayan aikin niƙa a aikin bin diddigin gefe. Ana amfani da shi don gyara mashin, sake yin gyare-gyare da kuma buɗe hanyoyin shiga. Yawanci ana amfani da shi nan da nan bayan buɗe tagogi. Gefen niƙa (wurin aiki) na injin niƙa kankana ya taɓa bangon rijiyar, kuma ƙarshen kowane gefen an tsara shi azaman mazugi. Lokacin da ake buɗe taga, injin niƙa kankana zai iya tsawaita taga daga sama kuma ya cire mazugi da burrs da suka rage akan bangon bututu yayin yankewa na farko.

Kayan aikin niƙa mai inganci (13)

Tab.4 Sigar injin niƙa igiyar kankara

Dia na ramin rami. Sukurori (mm/in) Zaren Wurin Aiki
OD
(mm/in)
Tsawon Wurin Aiki (mm/in) Tsawon Jimla (mm/in) PN
139.7 (5- 1/2) NC 26 112 (4-7/ 16) 600 (23-5/8) 1130 (44) XGMX112
139.7 (5- 1/2) NC 26 116 (4-9/ 16) 600 (23-5/8) 1130 (44) XGMX116
139.7 (5- 1/2) NC 26 118 (4-5/8) 600 (23-5/8) 1130 (44) XGMX118
139.7 (5- 1/2) NC 31 120 (4-3/4) 600 (23-5/8) 1280 (50) XGMX120
146.0 (5-3/4) NC 31 124 (4-7/8) 600 (23-5/8) 1280 (50) XGMX124
168.3 (6-5/8) NC 31 142 (5-9/ 16) 600 (23-5/8) 1280 (50) XGMX142
177.8 (7) NC 31 151 (5- 15/ 16) 600 (23-5/8) 1280 (50) XGMX151

Injin injin matukin jirgi

An ƙera injin niƙa na pilot don gyaran casing, liner, rotary shoes ko babban bututun ID. Ruwan wukake masu yankewa waɗanda aka yi wa ado da kayan tungsten carbide masu inganci suna sa injin niƙa na Petrozhr ya sami damar shiga cikin sauri ba tare da lalacewa ba. Ƙananan tarkacen yanka masu lanƙwasa suna da sauƙin cirewa. Kuma ana amfani da ƙarshen injin don daidaita yanayin abin da ake niƙawa.

Kayan aikin niƙa mai inganci (14)

Tab.5 Sigar injin matukin jirgi

Rijiyar Ruwa
Dia.
(mm)
Sukurori
Zaren Zare
Wurin Aiki
OD
(mm)
Tsawon Yankewa (mm) Tsawon yankin matukin jirgi
(mm)
PN
153 2 3/8REG 130 200 ≧45 LYMX130
165 2 3/8REG 140 200 ≧45 LYMX140
187 3 1/2REG 156 200 ≧55 LYMX156
210 4 1/2REG 178 200 ≧55 LYMX178
241 4 1/2REG 200 200 ≧55 LYMX200
270 4 1/2REG 232 200 ≧55 LYMX232
295 6 5/8REG 257 250 ≧55 LYMX257
317 6 5/8REG 279 250 ≧55 LYMX279
346 6 5/8REG 295 300 ≧55 LYMX295
406 6 5/8REG 330 300 ≧55 LYMX330
445 6 5/8REG 331 300 ≧55 LYMX331

Jadawalin aikace-aikacen Tungsten carbide

Aikace-aikacen da aka ba da shawarar Superloy Zaɓin da ya dace Mai cin nama na ƙarfe Mai cin nama na ƙarfe

tare da Superloy

Buɗaɗɗen ramin wanke-wanke    
bututun haƙa rami      
Fakitin tsakuwa na wanke-wanke    
Kayan gyaran rufin rufi      
na'urar wanke-wanke      
Injin niƙa      
Sassaka shara niƙa    
Na'urar niƙa junk ko bututu ko bututun mai aiki      
Niƙa kankana      
Niƙa igiya    

Hotunan Kamun Kifi

Kayan aikin niƙa mai inganci (15)

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